Mesh Solar Node

Mesh Solar Node

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Parts

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Waterproof Enclosure

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Solar Panel

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Rak 4630

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N type Female to IPEX

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Alfa 915 Antenna

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x2 18650 Battery Holder

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x5 40mm M6 Screws

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Assorted Screw Set

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5 Amp BMS

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PG7 Cable Gland

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Heat Shrink Tubing

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Marine Adhesive

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Battery Power Cable

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Solar/BMS Power Cable

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Solar Power Cable

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Right Solar Panel Bracket

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Left Solar Panel Bracket

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Side Bracket (need too print 2)

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Pivot Bracket

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Solar Panel Mount Bracket


Optional Parts

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Breather Vent



Build

1.

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From the second notch, measure to the center 3/8"

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Circled is where the notch should be marked.



2.

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Here we drilled out a 5/8" hole.

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The hole will be a little small too small for the N-type Female connector to fit through. So here we make the hole just a little bigger using a deburring tool.

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Once the hole is just big enough, insert the N-typpe Female Connector and tighten it down.



3.

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Now make the same 3/8" measurement on the other side and mark the box. This is where the cable gland will go.

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Drill out a 7/16" hole.

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Again, the hole will be a little small, so we use the deburring tool again.



4.

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This is the power cable that comes with the SoShine 6Watt Solar Panel.

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Snip one of the ends off and strip about 1 1/2" of the cable.

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After stripping off 1 1/2" there will be a red and black wire. You will want to also strip these. (not too much though).



5.

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Here we will be tripple layering heat shrink tubing.

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Shrinking the tubing.



6.

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Now insert the cable through the cable gland until the heat shrink tubing part is enclosed.

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Tighten down the cable gland all the way.



7.

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Cover the threaded end of the cable gland with Marine Adhesive.

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Insert the stripped wire ends with the cable gland into the waterproof enclosure.



8.

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These are the Solar Power Cables from the parts list. (It will be 1 male and 1 female connector).

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This is the Battery connector cable.

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This is the Solar/BMS Power Cable connector.

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This is the 5amp BMS

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Now solder a Male Solar/BMS Power Cable to the outer pads of the BMS and the Solar Power Cable to the inner pads of the BMS.

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This is the BMS all soldered up.

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Now solder a Female Solar/BMS Power Cable to the power cable that we delt with in step 4. (SLIDE HEAT SHRINK TUBING ON BOTH LEADS BEFORE SOLDERING)

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Slide the heat shrink tubing over the soldered area and shrink it.

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This is a diagram I made to go off of.



9.

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Here are the 18650 Battery Holders.

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Wire the 18650 battery holders in Parallel.

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Solder the wired battery holders together.

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Fit the newly created battery pack into the waterproof housing.



10.

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Take the right and left Solar Panel brackets and fit them to the solar panel.

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Here I use x4 16mm M6 screws with 2 washers and 1 nut each.

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This is what the Solar Panel should look like with the screws.



11.

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Take x2 Side Brackets along with the Pivot Bracket and fit them to the back of the Right and Left Solar Panel brackets.

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This is the Pivot Bracket.

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Use x5 40mm M6 screws and 5 nuts. 1 nut for each screw.



12.

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This is the Solar Panel Box Mount Bracket

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These are 12mm M5 screws with 2 washers.

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Fix the Solar Panel Box Mount Bracket to the top of the waterproof enclosure using the 12mm M55 screws.



13.

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Now attach the pivot points of both the Pivot Bracket and the Solar Panel Box Mount Bracket using 1 30mm M6 Screw with 2 washers and 1 nut.

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This is just another angle of where to attach the pivot bracket.



14.

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Add some mounting hardware and mount your newly made Mesh Solar Node.



15.

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When plugging everything in, you will see two lights. This Solid bright red light indicates that there is power coming in from solar.

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This Blinking green light indicates that the unit is on and running.

All Done!